Efficient Portable Pipe Beveling Machine Cold Cutting For On-Site Pipe Weld Preparation
The ID120 Pipe Beveler is a rugged, fast, and portable ID-mounted beveling machine designed for precision weld end preparation on a wide range of materials, including carbon steel, stainless steel, and high-chromium alloys. Ideal for use in industries such as power generation, petrochemical, shipbuilding, and boiler manufacturing, the ID120 handles pipe and tube sizes from 40 mm to 120 mm (1.57" to 4.72").
It supports beveling, counterboring, and J-prep operations with high efficiency. Featuring a cold cutting process, it avoids thermal effects and ensures excellent weld quality. The machine is lightweight, self-centering, and easy to operate. It offers three drive options—MT electric motor, electric motor, and pneumatic motor—providing flexibility for various job site conditions. With a 25 mm feed stroke and compatibility with pipe wall thicknesses up to 20 mm, the ID120 is an ideal solution for on-site pipe preparation.
Key Features
- Cold Cutting Technology: Utilizes a fully cold cutting process to eliminate the heat-affected zone (HAZ) caused by flame or thermal cutting, ensuring high-quality, clean weld joints without material distortion.
- Powerful Machining Capabilities: With interchangeable tooling options, the machine can perform V and U-type bevels, counterboring, facing, and chamfering operations, meeting a variety of welding preparation requirements.
- Fast Setup with Self-Centering Design: The three-jaw expanding mandrel system provides automatic centering inside the pipe, allowing for quick, secure installation and stable operation.
- Customizable Bevel Angles: Equipped with a range of angle-specific cutting tools, the ID120 supports bevel angles from 0° to 45°, with custom tooling available to meet specific job requirements.
Specifications
| Item |
IDE-120 |
IDP-120 |
| Drive Type |
MT electric motor |
Pneumatic motor |
| Motor Power |
220-240 V, 50/60 Hz |
1.3 m³/min @ 0.6 Mpa |
| Motor Power |
1.6 Kw (2.15 Hp) / 6 A |
1.0 Kw (1.34 Hp) |
| Cutting Range (ID-OD) |
Φ40-120 mm (1.57"-4.72") |
Φ40-120 mm (1.57"-4.72") |
| ID Mounting Range |
Φ40-112 mm (1.57"-4.41") |
Φ40-112 mm (1.57"-4.41") |
| Wall Thickness |
≤20 mm (0.79") |
≤20 mm (0.79") |
| Feed Stroke |
25 mm (0.98") |
25 mm (0.98") |
| Rotation Speed |
37 rpm |
68 rpm |
| Working Weight |
15.5 Kg |
13 Kg |
| Shipping Weight |
28 Kg |
25.5 Kg |
| Crate Dimensions |
670×500×220 mm |
670×500×220 mm |
Drive Options
The ID120 Pipe Beveler offers two types of drive options—electric motor and pneumatic motor—to suit different on-site working conditions. Users can choose the most appropriate power source based on the environment, available utilities, and personal preference.
IDE120 - MT Electric Motor Drive
Equipped with a 1.6 kW (2.15 Hp) MT electric motor, operating at 220-240 V, 50/60 Hz. This model offers stable torque and smooth operation, making it ideal for job sites with a reliable electrical supply.
IDP120 - Pneumatic Motor Drive
Fitted with a 1.0 kW (1.34 Hp) air motor, requiring 1.3 m³/min @ 0.6 MPa of compressed air. The pneumatic drive is lightweight, spark-free, and perfect for use in explosive or hazardous areas, or where air supply is more accessible than electricity.
Standard Accessories
| No. |
Description |
Qt |
| 1 |
Model ID120 assembly with motor |
1 |
| 2 |
Jaw block No.1 (Φ49-58mm, H=4.5mm) |
3 |
| 3 |
Jaw block No.2 (Φ58-67mm, H=9mm) |
3 |
| 4 |
Jaw block No.3 (Φ67-76mm, H=13.5mm) |
3 |
| 5 |
Jaw block No.4 (Φ76-85mm, H=18mm) |
3 |
| 6 |
Jaw block No.5 (Φ85-94mm, H=22.5mm) |
3 |
| 7 |
Jaw block No.6 (Φ94-103mm, H=27mm) |
3 |
| 8 |
Jaw block No.7 (Φ103-112mm, H=31.5mm) |
3 |
| 9 |
Jaw block No.8 (Φ112-121mm, H=36mm) |
3 |
| 10 |
42F-0822-0°,M42 Facing tool, 8×22mm, 0° |
1 |
| 11 |
42B-0822-30°,M42 Beveling tool, 8×22mm, 30° |
1 |
| 12 |
42B-0822S-37.5°,M42 Beveling tool, 8×22mm, 37.5°,Step type |
1 |
| 13 |
Hex L-key 3mm |
1 |
| 14 |
Hex L-key 4mm |
1 |
| 15 |
Hex L-key 5mm |
1 |
| 16 |
Combination open end wrench, 22-24mm |
1 |
| 17 |
Flat head screw, M5×8 |
3 |
| 18 |
Socket head screw, M5×8 |
3 |
| 19 |
Socket head screw, M5×10 |
3 |
| 20 |
Socket head screw, M5×12 |
3 |
| 21 |
Socket head screw, M5×16 |
3 |
| 22 |
Spring |
2 |
| 23 |
Manual and certificates |
1 |
Mounting Range
| Jaw block No. |
ID Mounting Range |
| None |
Φ40-49 mm (1.575"-1.929") |
| NO.01 |
Φ49-58 mm (1.929"-2.283") |
| NO.02 |
Φ58-67 mm (2.283"-2.638") |
| NO.03 |
Φ67-76 mm (2.638"-2.992") |
| NO.04 |
Φ76-85 mm (2.992"-3.346") |
| NO.05 |
Φ85-94 mm (3.346"-3.701") |
| NO.06 |
Φ94-103 mm (3.701"-4.055") |
| NO.07 |
Φ103-112 mm (4.055"-4.409") |
Toolbit Options
Pipe Beveler Selection Table
| Model |
ID Mounting Range |
Cutting Range (ID-OD) |
| ID30 |
Φ15-28 mm (0.59"-1.10") |
Φ15-36 mm (0.59"-1.42") |
| ID90 |
Φ25-79 mm (0.98"-3.11") |
Φ25-89 mm (0.98"-3.50") |
| ID120 |
Φ40-112 mm (1.57"-4.41") |
Φ40-120 mm (1.57"-4.72") |
| ID159 |
Φ60-160 mm (2.36"-6.30") |
Φ60-159 mm (2.36"-6.26") |
| ID219 |
Φ65-215 mm (2.56"-8.46") |
Φ65-219 mm (2.56"-8.62") |
| ID252 |
Φ80-260 mm (3.15"-10.24") |
Φ80-273 mm (3.15"-10.75") |
| ID352 |
Φ145-345 mm (5.71"-13.58") |
Φ145-356 mm (5.71"-14.02") |
| ID426 |
Φ250-426 mm (9.84"-16.77") |
Φ250-426 mm (9.84"-16.77") |
| ID630 |
Φ300-630 mm (11.81"-24.80") |
Φ300-630 mm (11.81"-24.80") |
